C1D1 Cobots – Hazardous Environments

C1D1 Cobots for Hazardous Environments

A Class 1, Division 1 (C1D1) cobot is engineered and certified for operation in hazardous environments where flammable gases, vapors, or combustible liquid vapors may be present. These zones, typically found in C1D1 areas, present significant safety hazards due to the potential for dangerous concentrations of hazardous materials during routine operations.

C1D1 certified cobots are specifically designed to operate safely in these high-risk settings, delivering dependable performance and enhanced safety in situations where human operators cannot safely perform tasks.

Applications for C1D1 Certified Cobots

Use Cases for C1D1 Cobots

  • Safely handling hazardous substances in environments with flammable gases or vapors

  • Detecting and monitoring explosive gases or vapors to ensure workplace safety

  • Providing custom assembly solutions for volatile environments requiring precise operations

  • Ensuring quality assurance and inspection in high-risk zones to maintain product standards

  • Performing press fitting and component insertion in hazardous areas where human intervention is not safe

 

Specs

Payload: 5-10kg

Cycle Time: Application-dependent (typically 15–60 seconds per part)

Repeatability: ±0.03 mm

Reach: 1000–1300 mm

Power Requirements: 110–240V AC (compressed air if using pneumatic tools) 

Safety Compliance: ATEX, IECEx, UL certified for explosion-proof operation in Class 1 Division 1 environments

Essential Components for C1D1 Cobots

  • Cobot Arm: 6-axis collaborative robot with a 5–10 kg payload and ±0.03 mm repeatability, equipped with explosion-proof enclosures for safe operation in hazardous environments

  • Explosion-Proof Gripper: Adaptive 2-finger or 3-finger gripper with adjustable stroke and force control, designed for safe handling in explosive zones

  • Workstation Fixture: Custom jigs or clamps that securely hold components while minimizing risk in Class 1, Division 1 areas

  • Sensor or Vision Add-On: (Optional) Intrinsically safe vision system or part presence sensor for precise alignment and part verification in hazardous settings

  • Feedback Integration: (Optional) Force monitoring to prevent over-pressing and protect sensitive components in explosive environments

  • End-of-Arm Press Tool: (Optional) Linear actuator tool for efficient press-fit operations in hazardous zones

  • Programming Software: Pre-configured routines optimized for safety and efficient operation in Class 1, Division 1 environments

  • Training & Setup: 2-day on-site installation with 4 hours of remote programming support for smooth integration

Frequently Asked Questions About C1D1 Cobots

C1D1 cobots are specifically designed to operate safely in environments with explosive gases, vapors, or combustible liquid vapors. These robots come equipped with explosion-proof enclosures, intrinsic safety features, and specialized materials that minimize spark risks, making them an ideal solution for industries such as oil and gas, chemical processing, and pharmaceuticals.

C1D1 cobots are built to meet stringent safety standards, including certifications from ATEX, IECEx, and UL. These certifications ensure that the cobots are safe for use in hazardous environments, reducing ignition risks and enhancing operational safety while maintaining high efficiency in challenging conditions.

Industries such as petrochemical, pharmaceuticals, mining, and food production (including bakeries) benefit greatly from C1D1 cobots. These sectors frequently handle volatile materials and require automation solutions that operate safely in hazardous conditions without compromising on safety or productivity.

Yes, C1D1 cobots are designed for seamless integration with existing production lines and automation systems. Their flexible design allows them to quickly adapt to various tasks like material handling, assembly, and packaging, all while maintaining the highest safety standards.

For environments with explosive gases, vapors, or other hazardous conditions, a C1D1 certified cobot is required. Regular cobots are not equipped to handle such risky environments and may pose serious safety hazards. C1D1 cobots, certified with ATEX, IECEx, and UL standards, are the only suitable option for these high-risk areas.